Grease Plants

Product Details:

Frigmaires offer Pilot skid mounted grease plant complete with the training / know how / formulations to make calcium / lithium / soda / high temperature grease.

Product Details:

The Kettle is fabricated out of graded quality steel and fitted with a jacket for heating & cooling complete with Inlet, outlet and drain fittings. Temp gauges are provided on the Kettle for monitoring the temp of the grease at different stages of the manufacturing process. The bottom is dished type and fitted with a flush bottom discharge valve and one drain valve ball type for sample removing, testing and checking. The agitator assembly consists of a duplex designed system where shafts fitted with agitators thoroughly blend the grease as well as move the entire mass.

Product Details:

Frigmaires Lab Scale Grease Manufacturing Plant (R&D) Lab Scale Grease Plant for R&D, Pilot Trials & Formulation Testing” Frigmaires offers a Lab Scale Grease Manufacturing Plant designed for R&D, pilot production, and formulation testing of different types of lubricating greases. Compact, efficient, and easy to operate, this plant is ideal for laboratories, universities, and manufacturers developing new grease formulations. Key Features: • Lab scale design for small batch production & testing • Produces lithium, calcium, sodium, aluminum complex & specialty greases • Complete system with heating, cooling, mixing & homogenizing units • Skid-mounted / modular setup for easy installation • Precise temperature & process control for accurate results • Low power consumption, compact & portable • Durable construction with corrosion-resistant materials Applications: • R&D laboratories & pilot production trials • New formulation development & testing • Quality control labs in grease & lubricant industries • Universities, research institutes & industrial labs Services Offered: • Plant design, supply & commissioning • Training for lab & technical staff • Process know-how & formulation guidance • Lab setup & testing equipment support • After-sales service, spares & technical assistance

Product Details:

Frigmaires Skid Mounted Grease Pilot Plant Frigmaires offers a Skid Mounted Grease Pilot Plant, specially designed for R&D, product development, and small-scale production of lubricating greases. Compact, modular, and easy to install, the plant is fully assembled on a skid frame and ready for plug-and-play operation. Key Features: • Skid-mounted, pre-assembled & factory-tested design • Ideal for laboratory, pilot trials & small batch production • Produces lithium, calcium, sodium & specialty greases • Includes heating, cooling, mixing & homogenizing units • Precise temperature & process control with automation options • Space-saving, portable, and easy to relocate • Built with durable, corrosion-resistant materials Applications: • R&D and formulation testing • Pilot production before scaling to full-size plants • Universities, research centers & lubricant manufacturers • Specialty grease development for automotive & industrial use Services Offered: • Design, supply & commissioning of pilot plant • Training of technical staff & process know-how support • Lab setup & quality testing guidance • After-sales service, spares & remote technical assistance

Product Details:

The project/plant offered by us is the outcome of many years of technical and scientific experience.

Modern manufacturing equipment, scientifically developed formulations, the processes, careful supervision at every stage, vast manufacturing, fabrication and design experience are put together to create the project.

Accurate process controls, high manufacturing standards, quality controls, repeatable and reproducible conversion efficiency incorporated in the plant ensure very high manufacturing standards resulting in production of complete range of greases of proven qualities.

Product Details:

The Kettle is fabricated out of graded quality steel and fitted with a jacket for heating & cooling complete with Inlet, outlet and drain fittings. Temp gauges are provided on the Kettle for monitoring the temp of the grease at different stages of the manufacturing process. The bottom is dished type and fitted with a flush bottom discharge valve and one drain valve ball type for sample removing, testing and checking. The agitator assembly consists of a duplex designed system where shafts fitted with agitators thoroughly blend the grease as well as move the entire mass. Scrapers are provided at the sides and bottom of the agitator assembly.

The drive consists of a 3 HP 3ph 415V electric motor coupled to a heavy duty gear box by couplings. The output shaft of the gearbox is coupled to a stool housing complete with bearings, oil seals and gland packing's. The entire drive assembly is mounted on a sturdy frame structure. The top cover is dished and flanged to the shell. The kettle is suitable for withstanding a working pressure of 4 Bar and temperature of 300°C. A bolted hinged type cover to facilitate charging of solids is provided along with 2 nos flanges for charging of base oils and additives. A pressure gauge,temp gauge and safety valve is provided on the top cover for monitoring process parameters. The Kettle is duly insulated with rock wool and cladded with GI sheets.

 

Our Lab Grease Plant is a compact, high-efficiency system specially designed for research, development, and pilot-scale manufacturing of lubricating greases. It accurately simulates the process of a full-scale grease production plant, enabling laboratory testing, formulation improvement, and process optimization at a smaller scale. This unit is widely used in R&D laboratories, lubricant manufacturing facilities, and educational institutions for quality testing and new product development.

The plant is constructed from high-quality stainless steel (SS304/SS316) for excellent durability, hygiene, and corrosion resistance. It includes all essential components such as a reaction vessel, heating and cooling jacket, high-speed agitator, saponification system, and control panel all mounted on a compact skid frame. With precise control over temperature, pressure, and mixing speed, it ensures consistent results for different grease types including lithium, calcium, sodium, aluminum complex, polyurea, and synthetic greases.

This pilot-scale setup allows users to conduct small batch trials, test raw materials, and study grease-making reactions in a controlled environment. The equipment is energy-efficient, easy to operate, and designed for long service life with minimal maintenance.

Technical Features:

• Stainless steel construction (SS304 or SS316 grade)

• Available in 15kg to 50kg batch capacities

• High-speed agitator with variable frequency drive (VFD)

• Dual jacket system for accurate heating and cooling control

• Digital display for temperature, pressure, and speed monitoring

• Skid-mounted modular design for portability and easy installation

• Optional vacuum system for moisture removal and improved product quality

• Energy-efficient operation with low power consumption

Applications:

• Research & Development of lubricating greases

• Pilot-scale and small batch production

• Quality control and product validation labs

• Formulation and performance testing

• Training and educational demonstration setups

Advantages:

• Simulates real industrial grease manufacturing process

• Saves raw materials and time during testing and trials

• Compact, safe, and user-friendly design

• Reliable performance with accurate process control

• Easy to clean and maintain

• Customizable to suit specific process and capacity requirements

Why Choose Us:

We are a leading manufacturer and exporter of lab-scale and industrial grease plants with years of expertise in lubrication technology. Each plant is designed and manufactured in compliance with international quality standards to deliver outstanding performance and reliability. Our Lab Grease Plants are trusted by major lubricant companies, R&D centers, and testing laboratories across India and abroad for their precision, consistency, and durability.

We provide complete end-to-end services including design, fabrication, installation, and after-sales support. Whether you need a pilot plant for R&D or a fully automated production system, we deliver tailor-made solutions at competitive prices.

Note: Capacity, design, and automation features can be customized as per client requirements. Contact us today for specifications, technical details, and quotations for your Lab Grease Plant.